KOIDZ-VD Sets of samples of artificial defects and gaps

The principle of operation: The controlled extended product (pipe, rolled or wire) is passed through the working area of the flaw detector. When a defective area is detected, the flaw detector included in the automated system sends a signal to trigger the paint meter actuator, as a result of which the paint from the marker's aerosol can is applied to the surface of the controlled product through a window in the device housing. Features and benefits: - Any standard aerosol cans with a diameter of 68 mm can be used in the flaw detector; - Easy replacement of the cylinder; - The device does not require connection to the pneumatic line; - High performance; - The design of the CD-1 defect meter allows connection to any standard AC and DC electrical networks with rated voltages from 12 to 380 V. Scope of application: The CD-1 automatic paint sprayer is an auxiliary equipment and is used in conjunction with flaw detectors as part of in–line automated lines for marking defects in quality control of extended products made of various materials, ferrous and non-ferrous metals and alloys - welded, hot-rolled and cold-drawn pipes, rolled products, wire and products made of them. The flaw detector can be used both in the production process and during input control on the consumer side at machine-building, transport, chemical and oil and gas enterprises. *Custom-made versions for rated voltages can be of: 12, 24, 48, 110, 127, 220, 380V.

Technical specifications: Maximum load (torque): 30 N·m Maximum twisting angle: 50000° The discreteness of the twisting angle: 0.01° Twisting angle error: ±0.1° Torque discreteness: 0.001 N·m Relative error of torque measurement: no more than 1% in the measurement range from 0.6 to 30 Nm Torque measurement error: no more than 0.01 N·m in the measurement range from 0 to 0.6 N · m Maximum rotation speed: 10 rpm Weight: 150 kg Overall dimensions (length x width x height): 1000 x 500 x 500 mm Diameter of the universal testing device: 80 mm Maximum spring length: 300 mm or more

Distinctive features: - Non-destructive testing of strength, plasticity and viscosity of parts and structures made of ferromagnetic steels and cast iron according to the following standards: GOST 30415-96, OST 14-1-184-65, TU-14-1016-74 - Non-destructive testing of the depth and hardness of surface-hardened layers on steel and cast iron parts; - Quality control of low-temperature tempering of cutting and measuring tools, bearing steels; - Control of uniaxial elastic stresses; - Control of the uniformity of the properties of massive parts. Technical specifications: The range of coercive force of the material of the controlled products, A/cm, is 1.0...60. The limit of the permissible basic absolute error of measurements of the coercive force (Ns) on standard samples at a normal ambient temperature of 20 ± 5°C does not exceed the values of 0.1+0.04 Ns (Ns stands for the measured value of the coercive force of the standard sample). This error probability is provided with a gap between the converter and the surface of the controlled product not exceeding 0.5 mm. Basic version: The structroscope is powered by a battery. Extended version: It is possible to work on 220V/50Hz grid. The time of setting the operating mode after power on, min: no more than 2 Time of one measurement, sec: no more than 6 Continuous operation time (without recharging), h: at least 16 Internal memory: up to 512 series of 512 measurements each with the possibility to view the results Operating temperature range: -20°C to +40°C; Overall dimensions, (length x width x thickness), mm: electronic unit: 190x140x80 converter: 135x75x100 Weight, kg: the electronic unit with a battery: 2.3 ± 0.05 the converter: 1.3± 0.05 Basic version kit: Ia5.173.023 Electronic unit: 1 pc. Ia5.125.061 Converter: 1 pc. Ia8.896.121 Control sample of coercive force (plate PN-1): 1 pc. Ia8.896.122 Control sample of coercive force (plate PN-2): 1 pc. Bag-case: 1 pc. Charger: 1 pc. Ia2.778.042 RE Operating Manual: 1 copy. Ia2.778.042 FO Form: 1 copy. Ia2.778.042 MP Verification instructions: 1 copy. Extended version: Additionally, it can be equipped with a Bluetooth® module for communication with a PC and software for receiving and processing data. It can also be equipped with a small-sized converter.

Distinctive features. Compactness Autonomy Maximum ease of handling Energy saving mode Technical specifications Indication of induction levels, MT,: weak magnetization 0...2 average magnetization 2...10 strong magnetization more than 10 Power supply 1 accumulator unit or PP3 battery Current consumption, mA, no more than 8 Operating temperature range, °C -30...+50 Dimensions of the electronic unit, mm 90x50x32 Dimensions of the converter, mm 14x50

Scope of application The VD-41P eddy current flaw detector is designed to work as part of automated quality control lines at pipe-rolling and metal-rolling enterprises with continuous output control of products together with other auxiliary devices: a paint meter, a path sensor, an object presence sensor, an automatic sorter, a demagnetizer. The device can also be used for input control at machine-building enterprises of the automotive, aviation, oil and gas, and agricultural industries. Technical specifications: Control frequencies: 1.0 – 100 kHz. Control speed (line speed): 0.5 - 5 m/s. The high-frequency filter is automatically adjustable depending on the speed. Signal phase adjustment: 0 - 359° . Converter current adjustment: 50 – 500mA. Automatic monitoring of the operability of the measuring converter. Data processing: - Software adjustable filter. - Signal evaluation using signal masks: - circular mask, - sector masks. - Sorting by control results. Display: 10.2” (26 cm) touch LCD (800x600). Operating system used: WINDOWS® 7. Dialog language: Russian, other languages (optional). Applicable eddy current converters: overhead type, through type, sector type. Interfaces: - Connector for the converter unit. - External automation control connector. - 4 outputs with delay adjustment - "dry contact". - 2 external information inputs. - VGA interface for connecting an external monitor. - USB 2.0. - Network: Ethernet (TCP/IP). - Other interfaces on special order. Power supply: 220 V, 50 Hz. Operating temperature range: 0 to +40°C. Type of climatic performance - UHL 4 (i.e. for moderate and cold climate). Enclosure protection degree: IP 53. Dimensions, w/h/d: 471 x 285 x 460 mm / can be built in a 19” rack/cabinet. Weight: approx. 20 kg.

The principle of operation of the device: The principle of operation of the flaw detector is based on the excitation of eddy currents in the controlled product and the subsequent release of a signal at the output of the converter, the amplitude and phase of which are determined by the secondary field of eddy currents. Design features and advantages of the VD-90NP flaw detector. The device has a small-sized case, which ensures its lightness, ergonomics and allows you to mount it on your belt or on your arm. The measurement is performed using a remote converter connected by a flexible cable. There are several types of converters for eddy current flaw detection of products made of different materials and different geometries. The large and bright display displays the selected operating modes and measurement results in text and graphic form. The VD-90NP is also characterized by: high sensitivity (it detects cracks starting from 0.1 mm in size); dust–and-moisture-proof housing, which makes it applicable for work in the field; large operating frequency range; maximum working clearance up to 10mm; Bluetooth connection; the ability to control products with high surface roughness, up to Rz320 class; light and sound indication of defect detection; wide operating temperature range from –30°C to +50°C; autonomous low-voltage power supply; long continuous operation time from one set of batteries; compliance with the standard GOST R ISO 15549-2009 (ISO 15549:2008). The use of a microprocessor-based hardware and software platform provide it with the following operational characteristics: automatic adjustment when measuring conditions change, including compensating the influence of the gap; built-in calibration modes; saving the measurement results in the internal memory of the device; a large number of stored programs: sets of parameters and measurement modes, both preset and saved by the user so as to repeatedly monitor the same type of products; The Bluetooth 2.0 wireless communication module allows the device to be used in conjunction with an external laptop or mobile device for remote control, transmission of measurement results for further storage, printing, documentation and analysis. Scope of application: The eddy current method is suitable for non-destructive testing and detection of microcracks in products and parts made of any metals and alloys of complex shape, with high surface roughness, through non-conductive coatings, as well as for checking welded joints. The flaw detector can be used to control parts and assemblies of aviation equipment. The VD-90NP eddy current flaw detector is used for quality control and preventive examination of: - components and parts of rolling stock at railway transport enterprises: wheel sets, auto coupler housings, side frames, spring beams, labyrinth rings, pulleys; - pipes, profiles, rods at rolling mills at the output control, and at the input control of consumers of products; - products made of aluminum and titanium alloys with multilayer coatings at enterprises of the aviation and aerospace industry; - cables, beams, critical components of equipment (cranes, lifts) in construction; - main pipelines in order to detect stress corrosion. A wide range of operating temperatures, dust and moisture protection (IP54 degree of protection), autonomous low-voltage power supply, a long time of continuous operation of the device allows it to be used in the field at low temperatures and under precipitation (rain, snow). Basic kit: • 1 electronic unit for the VD-90NP eddy current flaw detector; • 1 Ia5.125.052 (Type-2) eddy current converter; • 1 converter cable; • 1 charger with batteries; • 1 hand strap; • 1 Ia8.896.104 sample with artificial defects; • 1 Ia8.896.035 coating sample; • 1 storage and carrying case; • 1 documentation set.

The principle of operation of the magnetization device: The device consists of two compact blocks made of non-magnetic material connected by a flexible magnetic circuit. In each block there is a permanent magnet made of neodymium-iron-boron alloy (Ne-Fe-B). When installing the blocks on the surface of the part, a closed magnetic circuit is formed with the direction of the magnetizing field from one pole to the other. Above the defect scattering fields, magnetic powder particles are deposited to form an indicator pattern. Design features and advantages of the device for magnetic particle control UN-5 The delivery package with the device includes a portable case, an inter-pole jumper installed during transportation, and a liner for fixing blocks with permanent magnets. The UN-5 portable device does not require electrical power and therefore can be used where the supply of stationary power is difficult or impossible under regulatory documents: in the field, when working at height, for inspection of capacitive equipment operating under pressure, etc. - The device is easy to use, lightweight and small-sized, working with it does not require special physical and technical training from the operator; - Flexible magnetic core allows you to use the device to control parts of complex shape; - The UN-5 magnetizing device is distinguished by an increased quality of the indicator pattern and an increased control zone due to a reduced uncontrolled zone near the poles and an improved ratio of the normal and tangential components of the magnetic field (Russian patent No. 60732); - The technical characteristics of the device comply with Russian and foreign regulatory documents, this being the reason of its widespread use in more than 40 countries, including Germany, France, Brazil and Norway. When monitoring, the controlled area is the central part of the area located between the magnetic poles of the device. The width of the monitored area is determined by the width of the magnetic poles of the device and is approximately 60 mm. The length of the monitored section depends on the inter-pole distance. the dimensions of the controlled area are given depending on the device's inter-pole distance: Inter-pole distance, mm 95: 75 55 Controlled area between the working poles, mm: 60x60 40x60 25x55 The length of the defect detection zone depends on the distance established between the working poles of the magnet on the controlled product. Defects are not detected in the areas adjacent to the poles of the magnet. The length of these sections is 18 mm with an interpolar distance of 95 and 75 mm. With an interpolar distance of 55 mm these sections are 13 mm long. Scope of application: Magnetizing devices for magnetic powder flaw detection are used in many industries, including railway, water and aviation transport, in the construction and operation of pipelines, in chemical and petrochemical production. The flexible link between the magnetic blocks allows the control of products of complex shape, for example, cylindrical tanks, high-pressure apparatuses, main pipelines, etc. When checking for defects, the device can be used together with other auxiliary equipment for: - preliminary and subsequent demagnetization; - application of a magnetic indicator (which can be dry or in the form of an emulsion); - magnetoluminescent control (with ultraviolet lamps).

Control methods: Impedance method (IM) and free oscillation method (MSC) Distinctive features: - A wide range of controlled materials: from steel to foam and structures with soft external and internal elements - Application of two complementary control methods - One-way access - Dry contact of the transducers with the controlled object - Visual representation of information - The ability to memorize and reproduce the setting modes, which excludes the use of control samples at the workplace Technical specifications: The minimum area of the detected defect, cm2: 1 The depth of detected defects in fiberglass, mm: up to 12...15 Light and sound signaling of defects Number of measurements per second: 15 Weight, kg: 1 Self-powered by batteries Continuous battery life, h: 8 Operating temperature range, °C: -10...40

The MX-10 magnetometer is an auxiliary tool for conducting magnetic powder control using permanent magnets, rectified current electromagnets by the applied field method, as well as for monitoring by the residual magnetization method according to the requirements of the current regulatory documentation. The MX-10 magnetometer meets the requirements in the field of non-destructive testing for the main industries: nuclear, energy, oil and gas complex, general and special engineering, railway transport, aerospace industry, elevator and crane facilities, etc. Magnetometer MX-10 is an electronic measuring unit with a remote measuring converter, which is based on the Hall effect. The design of the device allows measuring both the normal and tangential component of the magnetic induction vector directly on the surface of the part. The measured value of the magnetic field induction value is displayed on the digital indicator of the electronic unit. Features and Benefits The updated version of the MX-10 magnetometer has a modern element base, which has significantly improved its performance, reduced error and expanded the measurement range (see the Table of Technical characteristics). The device is capable of operating in two modes: Constant measurement mode. This is convenient when carrying out a large number of measurements over a short period of time. Automatic shutdown mode 1 minute after measurement. It allows you to save the charge of the device, which is especially important in the field. A thermal compensation circuit ensures stable measurement readings at any temperature change. Other features include: The small dimensions of the Hall measuring transducer for the MX-10 magnetometer make it possible to measure the induction of the magnetic field in grooves, grooves, angular transitions, i.e. in those areas of the controlled product that are stress concentrators and are most dangerous from the point of view of cracking; A wide range of measurements of the magnitude of the magnetic field induction; The smallest measurement error among analogues in the entire operating temperature range; Convenience of measurement by a remote measuring transducer in various planes; Low power consumption and, as a result, long working time; Low cost compared to similar models on the market; Compact dimensions; Manufacturer's warranty – 12 months; The device is included in the state register of measuring instrument RU.C.27.004.A No. 36079 dated 01.09.2009 and has undergone a verification procedure. Magnetometer MX-10 (milliteslameter) it is also included in the register of measuring instruments, test equipment and measurement methods used in JSC "Russian Railways". Scope of application 1. Verification of the magnetization modes of controlled parts using permanent magnets, rectified current electromagnets by the applied field method, as well as during the control by the residual magnetization method, by measuring the tangential and normal components of the magnetic field strength vector at one or more points on the surface of these parts. The number of points at which the magnetic field strength is measured and their location on the controlled surface depend on the shape of the part, as well as on the type and design of the magnetizing device used. 2. Control of the magnetization of parts before welding. During electric arc welding of non-magnetized parts, the effect of "magnetic blowing" is observed, i.e. the deviation of the electric arc from the axis of the electrode, the wandering of the arc end along the product, which leads to metal splashing during welding, deterioration of the seam quality. Therefore, before welding, it is necessary to measure the level and direction of magnetization of the parts and demagnetize them if necessary. 3. Verification of the residual magnetization after magnetic powder inspection. Demagnetization and verification of the residual magnetization of responsible, rubbing parts, as well as parts in contact with them after assembly, is prescribed in the requirements of the IPC and is a technological stage of control. 4. Magnetization control before assembling various structures. Magnetized parts can affect the operation of automation devices, cause errors in the readings of instruments, equipment. Magnetization can cause the accumulation of wear products in the movable joints, cause a negative effect on subsequent technological operations. Due to possible undesirable consequences, the parts are demagnetized and the quality of their demagnetization is checked. 5. Control of gas and water meters. Housing and utilities enterprises may also be interested in the device. It is known that existing gas or water flow meters can be easily "deceived" with the help of strong permanent magnets that reduce the rotation speed of the flow sensors. There are different ways to detect such theft. One of them is the control of the residual magnetization of the counters using magnetometers. The measured value should not significantly exceed the Earth's magnetic field, otherwise it can be concluded that there was unauthorized interference with the operation of the device. Main technical characteristics Measuring range, MT from 0.1 to 100 The limits of the permissible basic absolute measurement error, MT D = 0.02 VI + 0.05, where VI is the magnetometer readings in MT Power supply battery type: PP3 (nine-volt battery) Consumption current, mA, no more than 15 Duration of continuous operation (from fully charged batteries), h, at least 20 Overall dimensions, mm: – electronic unit (LxWxH) 120x60x25 – Measuring transducer (Diameter x Length) 18x173 Weight, g, not more than 160 Ambient operating temperature, °C -10...+40

It is especially effective for use in products made of composite materials (including with honeycomb filler). Distinctive features: The AD-42 IP is a compact acoustic system sensitive to changes in mechanical impedance caused by product defects. The indication of the device indicates that there are voids, non-adhesives, delaminations or changes in the structure of composite materials (including with honeycomb filler and laminated plastics) under the sensor. The device is used to monitor various materials and their combinations. The energy consumption of the unit is low because the converter is switched on when the sensor is placed on the monitored product. Being light enough, the device allows you to perform monitoring in hard-to-reach places or in confined spaces. The results of the control can be stored in the built-in non-volatile memory and transferred to a PC. Converters Options: - 3 types of converters for various tasks Emitters: - 1 or 2 on each converter Switching-on: - The converters are switched on when they are placed on a controlled object. Technical characteristics: Weight, kg: 0.73 Dimensions, mm: 210x150x70 Power supply: 4 AA batteries Work without recharging the battery, h: 8 Battery discharge visual indication The defect alarm is visual on the converter and audible on the instrument panel (or) in headphones.