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Scope of application The VD-41P eddy current flaw detector is designed to work as part of automated quality control lines at pipe-rolling and metal-rolling enterprises with continuous output control of products together with other auxiliary devices: a paint meter, a path sensor, an object presence sensor, an automatic sorter, a demagnetizer. The device can also be used for input control at machine-building enterprises of the automotive, aviation, oil and gas, and agricultural industries. Technical specifications: Control frequencies: 1.0 – 100 kHz. Control speed (line speed): 0.5 - 5 m/s. The high-frequency filter is automatically adjustable depending on the speed. Signal phase adjustment: 0 - 359° . Converter current adjustment: 50 – 500mA. Automatic monitoring of the operability of the measuring converter. Data processing: - Software adjustable filter. - Signal evaluation using signal masks: - circular mask, - sector masks. - Sorting by control results. Display: 10.2” (26 cm) touch LCD (800x600). Operating system used: WINDOWS® 7. Dialog language: Russian, other languages (optional). Applicable eddy current converters: overhead type, through type, sector type. Interfaces: - Connector for the converter unit. - External automation control connector. - 4 outputs with delay adjustment - "dry contact". - 2 external information inputs. - VGA interface for connecting an external monitor. - USB 2.0. - Network: Ethernet (TCP/IP). - Other interfaces on special order. Power supply: 220 V, 50 Hz. Operating temperature range: 0 to +40°C. Type of climatic performance - UHL 4 (i.e. for moderate and cold climate). Enclosure protection degree: IP 53. Dimensions, w/h/d: 471 x 285 x 460 mm / can be built in a 19” rack/cabinet. Weight: approx. 20 kg.

The UNM-1000 allows to detect internal, subsurface and surface defects of different types (cracks, flokens, delaminations, defects of welding seams, etc.) in parts, structural elements, units and mechanisms of industrial units, railway, auto, air vehicles, as well as petrochemical, gas and technological equipment during the manufacturing and repair stages or during routine inspections of the products being in operation. The principle of operation of the UNM-1000 AC flaw detector The magnetic powder method of detecting defects in products made of ferromagnetic materials is based on the ability of magnetic powder particles to settle in the defect zone, where inhomogeneities of the magnetic field created by the magnetizing device arise. Unlike devices based on permanent magnets, magnetic particle flaw detectors allow you to set the current and time of magnetization and automatically demagnetize controlled samples. The UNM-1000 AC flaw detectors allow monitoring of products by the applied field method using various magnetization techniques. To do this, the alternating electric current generated by the flaw detector can be passed through a magnetizing cable or directly through a controlled product connected to the flaw detector using electrical contacts. The value of the current used for magnetization and demagnetization of the product is set by the operator of the device. Design features and advantages The UNM-1000 flaw detector is a portable device, which allows you to control the quality of products made of ferromagnetic materials both in production and in laboratory conditions. The basic set of equipment for magnetic particle flaw detection includes a UNM-1000 magnetizing device, a power cable for power supply from a single-phase AC network with a voltage of 220 V, and technical documentation. At the request of the customer, electrical contacts and a magnetizing AC cable can be additionally supplied. The advantages of the UNM-1000 device of the MANUL series include: the possibility of monitoring both in the applied magnetic field with longitudinal magnetization using power cables, and with circular magnetization by passing current through the controlled product; wide range of magnetization current adjustment from 50 to 1000 A; automatic demagnetization of controlled products; high performance; the device is compact and has light weight; the degree of protection from external influences is at least IP40. Scope of application of magnetic particle control means Due to its versatility, simplicity and ease of operation, the UNM-1000 magnetic particle flaw detector can be used in almost all non-destructive testing laboratories of workshops and assembly shops of the automotive and aviation industries, railway transport, for the needs of civil and military shipbuilding. Also, the UNM-1000 magnetic powder control device can be successfully used in the energy sector, in the production of pipelines, metal structures, construction equipment and related industries. Technical characteristics of the portable magnetizing device UNM-1000 fully complies with the requirements of the following standards: GOST R 56512-2015, GOST R 53700-2009 (ISO 9934-3:2002), GOST R 50.05.06-2018, GOST R ISO 10893-5-2016, GOST ISO 17638-2018, RD 34.17.102-88, RD-13-05-2006 , as well as other national and foreign regulations documents on standardization of magnetizing devices and flaw detectors for magnetic powder control. Technical specifications • Magnetization current: up to 1000A (RMS), 4.3V,50 Hz • Demagnetization mode • Weight: no more than 20kg • Overall dimensions (W×H×D): 290×160×450 mm • The device is powered by 220V, 50 Hz

The principle of operation of the means of magnetic particle control The portable device UNM-2000/6000 of the MANUL series is a magnetic particle flaw detector that provides measurements by the applied field method and the residual magnetization method using direct, alternating and pulsed current with specified parameters. External magnetizing devices included in the kit (solenoids, electromagnets, contact devices for connecting cables) allow for longitudinal, transverse and circular magnetization of the object under study. A special magnetic powder, dry or in the form of an emulsion, is applied to the controlled surface. Inhomogeneities of the magnetic field in the places of defects lead to the accumulation of powder particles, thus "showing" a hidden picture. Design features and advantages of the UNM-2000/6000 powder flaw detector: In the MANUL series, the UNM-2000/6000 device is capable of providing the highest magnetization current (up to 6000 A in pulse mode), which allows you to control products having a large mass or size, as well as those made of magnetohard alloys; The device can be included in automated quality control stands: there are network interfaces (LAN, Bluetooth, Wi-Fi) for connection; microprocessor control provides storage and reproduction of magnetization and demagnetization parameters, logging of control results, automatic demagnetization; The design is modular, allows for changes to implement the individual wishes of the customer; It fully complies with the following standards: GOST R 56512-2015, GOST R 53700-2009 (ISO 9934-3:2002), GOST R 50.05.06-2018, GOST R ISO 10893-5-2016, GOST ISO 17638-2018 , RD 34.17.102-88, RD-13-05-2006 and other Russian and foreign standards regarding the requirements for magnetizing devices and magnetic particle flaw detectors; It is approved for use by industry regulatory documents, in particular, by the Russian Railways. Scope of application Magnetic powder control devices are widely used in various industries, construction and transport, from steel and pipe rolling plants to organizations engaged in the operation and repair of machines, mechanisms and vehicles. Magnetic powder flaw detectors belong to the means of non-destructive testing and therefore can be used to detect defects in products and structures operating under pressure, including at chemical and oil and gas industry enterprises, as well as during the operation of pipelines. In particular, devices for monitoring by the magnetic powder method have proven themselves well at Russian Railways and metro enterprises engaged in the operation and repair of rolling stock, including for the control of shafts, wheels and wheel pairs, gearboxes, springs, couplers and other loaded components and parts. Technical specifications: Magnetization currents: Variable, Pulse, Rectified (only for solenoid and electromagnet) The measurement error of the magnetization current is no more than 10%. Characteristics of the pulse current: The repetition frequency of unipolar current pulses during magnetization and of multipolar current pulses during demagnetization is (2 ± 0.2) Hz. The duration of the current pulses is at least 1.5 ms. Magnetic characteristics of the solenoid: The maximum alternating magnetic field in the center of a single solenoid is at least 100 A/cm. The maximum alternating magnetic field on the axis in the center between two solenoids located at a distance of 200 mm is at least 60 A/cm. The maximum permanent magnetic field in the center of a single solenoid is at least 80 A/cm. The maximum permanent magnetic field on the axis in the center between two solenoids located at a distance of 200 mm is at least 50 A/cm. Values of magnetization currents: The maximum alternating magnetization current in the unwound cable is 6 m × 50 mm2 and on the electrical contacts is at least 2000 A. The maximum pulse magnetization current in an unwound cable of 4 m × 10 mm2 and on electrical contacts is at least 6000 A. The current adjustment range in the solenoids and the electromagnet is from 0.5 to 4.5 A. Characteristics of the electromagnet: The maximum alternating magnetic field in the air gap of the electromagnet depending on the interpolar distance is as follows: - in the 140 mm gap: at least 75 A/cm; - in the 40 mm gap: at least300 A/cm. The maximum constant magnetic field in the air gap of the electromagnet depending on the interpolar distance is as follows: - in the 140 mm gap: at least 100 A/cm; - in the 40 mm gap: at least 400 A/cm. Operating mode: The operating mode is cyclic: magnetization/pause. The magnetization time is adjustable from 1 to 40 s. The demagnetization time is adjustable from 5 to 60 seconds. Demagnetization of parts is performed automatically. The time of setting the operating mode is no more than 15 seconds. The duration of continuous operation is at least 8 hours. Power supply parameters: The device is powered by an AC power supply with a voltage of 220 V and a frequency of 50 Hz. The power consumed from the network is no more than 5 kVA. Overall characteristics: Overall dimensions of the device (w × h × d) – no more than 267×245×465 mm. The weight of the device is not more than 50 kg. Other characteristics: The average worktime before failure is at least 12500 hours. The average recovery time is no more than 6 hours. The average service life of the device is at least 10 years. Сompliance with standards The device fully complies with the requirements of GOST R 56512-2015, GOST R 53700-2009 (ISO 9934-3:2002), GOST R 50.05.06-2018, GOST R ISO 10893-5-2016, GOST ISO 17638-2018, RD 34.17.102-88 and RD-13-05-2006 in terms of the requirements for magnetizing devices and magnetic particle flaw detectors. Identification of the load. It performs automatic identification of the types of connected load: cables, solenoids and electromagnet. Control of the connected load current It allows you to control the current of the connected AC/DC electromagnets and solenoids. The kit includes: 1 Electrical contact with cable, cross section 50 mm2, length 3m 2 Solenoid cable, 3m long 3 Solenoid cable, 0.5m long 4 Magnetizing cable, cross section 10 mm2, length 6m 5 Magnetizing cable, cross section 50 mm2, length 6m 6 Solenoid - 2pcs 7 The electromagnet is manual 8 Trolley 9 Power unit UNM 2000/6000

The flaw detector allows continuous monitoring of polymer, epoxy and enamel coatings of pipelines with a diameter from 219 to 1420 mm and selective control of polymer, epoxy, enamel and bitumen coatings of pipelines of any diameter. The flaw detector provides detection of local through defects of insulation coatings of pipelines with a dry surface. The flaw detector allows for continuous monitoring The flaw detector uses an electric spark control method. The flaw detector is designed to work at: - ambient temperature, °C: from minus 30 to plus 50; - relative humidity at a temperature of +25°C, %: 98; - atmospheric pressure, kPa: from 84.0 to 106.7. Technical specifications. Test voltage, kV: up to 40 Minimum diameter of detected defects, mm: 0.6±0.2 Operating temperature range, °C: -30...+50 Power supply -from the built-in 12V battery -from an external DC power supply current with a voltage of 12 V Continuous operation time, h: 8 Operating mode setting time, min: 1 Overall dimensions, mm, no more: - control and monitoring unit 200 x 158 x 91 - high voltage transformer 410x f90 Weight, kg, no more,: - control and monitoring unit 2.5 - high voltage transformer 1.5 Defect alarm light and sound The kit includes: Bag Suitcase Battery charger Earthing device Electronic Magnet Unit Probes for continuous monitoring- 5 pcs 0 – 400 mm; 1 – 650 mm; 2 – 735 mm; 3 – 840 mm; 4 – 980 mm. Probes for local control - 3 pcs VT-1 High voltage transformer Pin Probe extension Holder Bushing Nipple - 4pcs set of documentation (passport, manual, calibration)

The magnetic particle testing stand has a simple switch between circular and longitudinal magnetization modes, as well as easy movement and fixation of the solenoid and electrical contact for locating the test object in the working area of ​​the stand. Clamping of the controlled part during circular magnetization occurs in one movement. The stand can be installed on a stationary or mobile magnetic particle testing station. For ease of inspection after magnetization, a tray with a removable protective grid is provided. The protective rear wall protects against the spread of spray splashes outside the working area.

It is especially effective for use in products made of composite materials (including with honeycomb filler). Distinctive features: The AD-42 IP is a compact acoustic system sensitive to changes in mechanical impedance caused by product defects. The indication of the device indicates that there are voids, non-adhesives, delaminations or changes in the structure of composite materials (including with honeycomb filler and laminated plastics) under the sensor. The device is used to monitor various materials and their combinations. The energy consumption of the unit is low because the converter is switched on when the sensor is placed on the monitored product. Being light enough, the device allows you to perform monitoring in hard-to-reach places or in confined spaces. The results of the control can be stored in the built-in non-volatile memory and transferred to a PC. Converters Options: - 3 types of converters for various tasks Emitters: - 1 or 2 on each converter Switching-on: - The converters are switched on when they are placed on a controlled object. Technical characteristics: Weight, kg: 0.73 Dimensions, mm: 210x150x70 Power supply: 4 AA batteries Work without recharging the battery, h: 8 Battery discharge visual indication The defect alarm is visual on the converter and audible on the instrument panel (or) in headphones.

KOIDZ-VD kits consist of samples of artificial defects (SAD) and samples of gaps (SG). Samples of artificial defects are made in the form of flat and curved plates and cylinders, on the working surfaces of which defects are made in the form of continuity violations like slits of various depths, opening widths and lengths. The working surfaces of flat SADs are two opposite surfaces on which longitudinal slits are cut by an electroerosion method The working surfaces of the SAD, reproducing a positive curved surface, are samples with a cylindrical surface. The working surface of the SAD reproducing negative curvature is the inner surface of the curved plate — the place of inflection. The KOIDZ-VD kit contains an SAD for determining the influence of various quantities. To determine the effect of the roughness of the working surfaces, the kit contains SADs with different roughness, on which defects of the same depth are made. To determine the effect of positive curvature and surface roughness, the kit contains cylindrical samples with different roughness of working surfaces on which defects of the same depth are made. To determine the simultaneous effect of negative curvature and surface roughness, the kit contains curved plates on which two defects of the same depth are cut, one of which is located on the flat, the other on the curved parts of the sample. To determine the effect of the chemical composition of the material of the controlled products, the kit contains samples of steel 10, steel 20 and steel 45. The same defects are made on each sample. To account for the influence of specific electrical conductivity, the kit contains samples from non-magnetic structural materials: aluminum alloy D16T and titanium alloy VT-23. The same defects are made on each sample. Gap samples are flat and curved plates of different thicknesses made of dielectric material. Technical specifications The range of nominal values of the depth of defects, mm: from 0.1 to 10. The limits of permissible error of the value of the depth of defects, mm: from ± 0.02 to ± 0.25. The range of nominal values of the width of the opening of defects, mm: from 0.03 to 0.15. The limits of the permissible error of the width of the opening of defects, mm: from ± 0.01 to ± 0.05. The range of nominal values of the length of defects, mm: from 6 to 100. The limits of permissible error of the value of the length of defects, mm: from ± 0.5 to ± 1. The range of nominal values of the thickness of the dielectric gap samples, mm: from 0.2 to 10. The limits of the permissible error of the thickness of the samples, mm: from ± 0.02 to ± 0.5. The range of nominal values of the radius of curvature of curved surfaces with defects, mm: - convex: from 13 to 510; - concave: 10.

The principle of operation of the magnetization device: The device consists of two compact blocks made of non-magnetic material connected by a flexible magnetic circuit. In each block there is a permanent magnet made of neodymium-iron-boron alloy (Ne-Fe-B). When installing the blocks on the surface of the part, a closed magnetic circuit is formed with the direction of the magnetizing field from one pole to the other. Above the defect scattering fields, magnetic powder particles are deposited to form an indicator pattern. Design features and advantages of the device for magnetic particle control UN-5 The delivery package with the device includes a portable case, an inter-pole jumper installed during transportation, and a liner for fixing blocks with permanent magnets. The UN-5 portable device does not require electrical power and therefore can be used where the supply of stationary power is difficult or impossible under regulatory documents: in the field, when working at height, for inspection of capacitive equipment operating under pressure, etc. - The device is easy to use, lightweight and small-sized, working with it does not require special physical and technical training from the operator; - Flexible magnetic core allows you to use the device to control parts of complex shape; - The UN-5 magnetizing device is distinguished by an increased quality of the indicator pattern and an increased control zone due to a reduced uncontrolled zone near the poles and an improved ratio of the normal and tangential components of the magnetic field (Russian patent No. 60732); - The technical characteristics of the device comply with Russian and foreign regulatory documents, this being the reason of its widespread use in more than 40 countries, including Germany, France, Brazil and Norway. When monitoring, the controlled area is the central part of the area located between the magnetic poles of the device. The width of the monitored area is determined by the width of the magnetic poles of the device and is approximately 60 mm. The length of the monitored section depends on the inter-pole distance. the dimensions of the controlled area are given depending on the device's inter-pole distance: Inter-pole distance, mm 95: 75 55 Controlled area between the working poles, mm: 60x60 40x60 25x55 The length of the defect detection zone depends on the distance established between the working poles of the magnet on the controlled product. Defects are not detected in the areas adjacent to the poles of the magnet. The length of these sections is 18 mm with an interpolar distance of 95 and 75 mm. With an interpolar distance of 55 mm these sections are 13 mm long. Scope of application: Magnetizing devices for magnetic powder flaw detection are used in many industries, including railway, water and aviation transport, in the construction and operation of pipelines, in chemical and petrochemical production. The flexible link between the magnetic blocks allows the control of products of complex shape, for example, cylindrical tanks, high-pressure apparatuses, main pipelines, etc. When checking for defects, the device can be used together with other auxiliary equipment for: - preliminary and subsequent demagnetization; - application of a magnetic indicator (which can be dry or in the form of an emulsion); - magnetoluminescent control (with ultraviolet lamps).