MS-10 Magnetic Structuroscope

Scope of application The VD-41P eddy current flaw detector is designed to work as part of automated quality control lines at pipe-rolling and metal-rolling enterprises with continuous output control of products together with other auxiliary devices: a paint meter, a path sensor, an object presence sensor, an automatic sorter, a demagnetizer. The device can also be used for input control at machine-building enterprises of the automotive, aviation, oil and gas, and agricultural industries. Technical specifications: Control frequencies: 1.0 – 100 kHz. Control speed (line speed): 0.5 - 5 m/s. The high-frequency filter is automatically adjustable depending on the speed. Signal phase adjustment: 0 - 359° . Converter current adjustment: 50 – 500mA. Automatic monitoring of the operability of the measuring converter. Data processing: - Software adjustable filter. - Signal evaluation using signal masks: - circular mask, - sector masks. - Sorting by control results. Display: 10.2” (26 cm) touch LCD (800x600). Operating system used: WINDOWS® 7. Dialog language: Russian, other languages (optional). Applicable eddy current converters: overhead type, through type, sector type. Interfaces: - Connector for the converter unit. - External automation control connector. - 4 outputs with delay adjustment - "dry contact". - 2 external information inputs. - VGA interface for connecting an external monitor. - USB 2.0. - Network: Ethernet (TCP/IP). - Other interfaces on special order. Power supply: 220 V, 50 Hz. Operating temperature range: 0 to +40°C. Type of climatic performance - UHL 4 (i.e. for moderate and cold climate). Enclosure protection degree: IP 53. Dimensions, w/h/d: 471 x 285 x 460 mm / can be built in a 19” rack/cabinet. Weight: approx. 20 kg.

Distinctive features. Compactness Autonomy Maximum ease of handling Energy saving mode Technical specifications Indication of induction levels, MT,: weak magnetization 0...2 average magnetization 2...10 strong magnetization more than 10 Power supply 1 accumulator unit or PP3 battery Current consumption, mA, no more than 8 Operating temperature range, °C -30...+50 Dimensions of the electronic unit, mm 90x50x32 Dimensions of the converter, mm 14x50

The principle of operation of the device: The principle of operation of the flaw detector is based on the excitation of eddy currents in the controlled product and the subsequent release of a signal at the output of the converter, the amplitude and phase of which are determined by the secondary field of eddy currents. Design features and advantages of the VD-90NP flaw detector. The device has a small-sized case, which ensures its lightness, ergonomics and allows you to mount it on your belt or on your arm. The measurement is performed using a remote converter connected by a flexible cable. There are several types of converters for eddy current flaw detection of products made of different materials and different geometries. The large and bright display displays the selected operating modes and measurement results in text and graphic form. The VD-90NP is also characterized by: high sensitivity (it detects cracks starting from 0.1 mm in size); dust–and-moisture-proof housing, which makes it applicable for work in the field; large operating frequency range; maximum working clearance up to 10mm; Bluetooth connection; the ability to control products with high surface roughness, up to Rz320 class; light and sound indication of defect detection; wide operating temperature range from –30°C to +50°C; autonomous low-voltage power supply; long continuous operation time from one set of batteries; compliance with the standard GOST R ISO 15549-2009 (ISO 15549:2008). The use of a microprocessor-based hardware and software platform provide it with the following operational characteristics: automatic adjustment when measuring conditions change, including compensating the influence of the gap; built-in calibration modes; saving the measurement results in the internal memory of the device; a large number of stored programs: sets of parameters and measurement modes, both preset and saved by the user so as to repeatedly monitor the same type of products; The Bluetooth 2.0 wireless communication module allows the device to be used in conjunction with an external laptop or mobile device for remote control, transmission of measurement results for further storage, printing, documentation and analysis. Scope of application: The eddy current method is suitable for non-destructive testing and detection of microcracks in products and parts made of any metals and alloys of complex shape, with high surface roughness, through non-conductive coatings, as well as for checking welded joints. The flaw detector can be used to control parts and assemblies of aviation equipment. The VD-90NP eddy current flaw detector is used for quality control and preventive examination of: - components and parts of rolling stock at railway transport enterprises: wheel sets, auto coupler housings, side frames, spring beams, labyrinth rings, pulleys; - pipes, profiles, rods at rolling mills at the output control, and at the input control of consumers of products; - products made of aluminum and titanium alloys with multilayer coatings at enterprises of the aviation and aerospace industry; - cables, beams, critical components of equipment (cranes, lifts) in construction; - main pipelines in order to detect stress corrosion. A wide range of operating temperatures, dust and moisture protection (IP54 degree of protection), autonomous low-voltage power supply, a long time of continuous operation of the device allows it to be used in the field at low temperatures and under precipitation (rain, snow). Basic kit: • 1 electronic unit for the VD-90NP eddy current flaw detector; • 1 Ia5.125.052 (Type-2) eddy current converter; • 1 converter cable; • 1 charger with batteries; • 1 hand strap; • 1 Ia8.896.104 sample with artificial defects; • 1 Ia8.896.035 coating sample; • 1 storage and carrying case; • 1 documentation set.

Control methods: Impedance method (IM) and free oscillation method (MSC) Distinctive features: - A wide range of controlled materials: from steel to foam and structures with soft external and internal elements - Application of two complementary control methods - One-way access - Dry contact of the transducers with the controlled object - Visual representation of information - The ability to memorize and reproduce the setting modes, which excludes the use of control samples at the workplace Technical specifications: The minimum area of the detected defect, cm2: 1 The depth of detected defects in fiberglass, mm: up to 12...15 Light and sound signaling of defects Number of measurements per second: 15 Weight, kg: 1 Self-powered by batteries Continuous battery life, h: 8 Operating temperature range, °C: -10...40