Salt low-temperature bath SHS-6.5.6,2/5,5

The product is designed for heating in liquid media of salts of parts for quenching, tempering, and normalization without oxidation in the temperature range from 700 OC to 1200 oC in stationary conditions. The environment of the workspace is a molten salt. Salt electroplants are most often used in the heat treatment of tool steels for rapid heating for quenching and other types of processing with minimization of the decarbonized layer. The electrode salt bath functions on the basis of the conductive properties of molten salts. From the power grid, the current flows through the transformer to the electrodes dipped in molten salt, and under this influence it heats up to the desired temperature.

Heating chamber power, kW 40 Supply voltage, V 380 ±15% Frequency, Hz 50 Number of phases 3 Maximum operating temperature, oS 80 The range of automatic temperature control, oS From 20 to 80 Stability of automatic temperature maintenance, oS ±6 Environment in the workspace Water, oil, polymer liquid. Warm-up time to maximum temperature, h 1,5 Heating control Digital controller Workspace dimensions: width,mm 1000 depth, mm 1200 height, mm 1500 Overall dimensions of the product: width (without control cabinet), mm 1800 depth, mm 2100 height, mm 2750 Weight, kg 700 Working hours, hours per day/days per week 24/5

Oil quenching tanks of the tank type are designed for quenching cooling of products heated to the quenching temperature in oil at temperatures up to 90 ° C in stationary conditions. The workspace environment is oil. Oil quenching tank of the tank type BZM 14.17.8/0.9 for quenching cooling of products heated to the quenching temperature in oil in the range from 40oC to 90oC.

Oil quenching tanks of the tank type are designed for quenching cooling of products heated to the quenching temperature in oil at temperatures up to 90 ° C in stationary conditions. The workspace environment is oil. Quenching oil tanks "BZM-10.12.15/0.6" are designed to remove the steam jacket from the surface of the part in oil with mixing in a laminated flow with maintaining the temperature of the liquid. Water, oil, or polymer liquid can be used as a working fluid in the quenching oil tanks "BZM-10.12.15/0.6". The tank is welded from a metal profile and is a rigid power structure. U–shaped heating elements with a capacity of up to 40 kW are installed on the inner side. Cooling is carried out by means of a heat exchanger (coil) installed in the working space. Cold process water from the mains is used for cooling. Optionally, tanks (or a complex of tanks) can be equipped with a chiller or a cooling tower. The liquid level maintenance system ensures a constant level of liquid in the tank. A level sensor is installed to monitor the level. When the liquid level in the tank decreases, the liquid is refilled automatically. Mixing of the liquid in the tank is provided by means of a stirrer located at the bottom.

The product is designed for cleaning materials in a water environment with the addition of alkali at a temperature of up to 90 ° C by mixing in a laminated stream with maintaining the temperature of the liquid and automatic removal of the oil film. The tank is welded from a metal profile and is a rigid power structure. On the inside, U–shaped heating elements are installed to maintain the set temperature. Temperature control is performed by a digital device. The integrity of the heaters is monitored by a standard ammeter. The liquid level maintenance system ensures a constant level of liquid in the tank. When the liquid level in the tank decreases, the liquid is supplied automatically through the built-in valve (optional). To do this, a level sensor is installed in the tank. If the level drops unacceptably, the heating is turned off. A skimmer is installed to remove the oil film. The tank is equipped with a bubbling device. It can be equipped with a circulation pump.

The principle of operation of the electroplating thickness gauge: A converter with an induction coil on a ferrite core generates a high-frequency signal (frequency 1 MHz), which is used to create an alternating magnetic field. As the converter approaches the conductive surface, an alternating magnetic field creates eddy currents, the magnitude of which depends on the characteristics of the metal base and the thickness of the coating. In turn, eddy currents create their own electromagnetic field, which can be received by an induction coil. The resulting signal enters the amplitude detector, after which it is transmitted to the processing unit, where it is digitized and displayed on the device readout. In addition to signal conversion, the processor is used to set the required gain, as well as the initial voltage offset, depending on the characteristics of the materials in the controlled object. Features of the device design and advantages of the measurement method The TL-1MP eddy current thickness gauge consists of an electronic unit with a display, a power supply and a converter. The device is controlled using four buttons located on the front panel of the electronic unit. The converter can be disconnected from the electronic unit during transportation or for convenience of storage. The advantages of the device include: - convenience and ease of operation; - small size and light weight, allowing the TL-1MP to be used in difficult conditions with limited access to the controlled area of the facility; - high measurement accuracy; - factory setting of the measuring instrument to the customer's requirements; - high degree of localization of defects due to the small size of the converter. Scope of application: The service life of metal parts and components of mechanisms used in mechanical engineering is largely determined by their resistance to corrosion and surface wear. However, not all metals are sufficiently resistant to external destructive influences. Therefore, various electroplating coatings made of zinc, nickel, chromium, cadmium, tin, copper, silver and other metals are used to protect them. Even small fluctuations in the thickness of protective coatings can significantly affect the performance characteristics of parts, their service life, and interaction with other components. Therefore, measuring the thickness of the metal coating applied by the electrochemical method is important when conducting quality control of products. The use of the TL-1MP eddy current thickness gauge allows non-destructive quality control of electroplating coatings on the surface of metal parts in mass production conditions with special requirements for product quality. The device detects even small mechanical defects, the effects of abrasion, erosion, corrosion on the surface. Due to its ease of use, efficiency and reliability, eddy current thickness measurement is a standard method of quality control of products with electroplated coatings in such industries as mechanical engineering, aerospace industry.