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Scope of application The VD-41P eddy current flaw detector is designed to work as part of automated quality control lines at pipe-rolling and metal-rolling enterprises with continuous output control of products together with other auxiliary devices: a paint meter, a path sensor, an object presence sensor, an automatic sorter, a demagnetizer. The device can also be used for input control at machine-building enterprises of the automotive, aviation, oil and gas, and agricultural industries. Technical specifications: Control frequencies: 1.0 – 100 kHz. Control speed (line speed): 0.5 - 5 m/s. The high-frequency filter is automatically adjustable depending on the speed. Signal phase adjustment: 0 - 359° . Converter current adjustment: 50 – 500mA. Automatic monitoring of the operability of the measuring converter. Data processing: - Software adjustable filter. - Signal evaluation using signal masks: - circular mask, - sector masks. - Sorting by control results. Display: 10.2” (26 cm) touch LCD (800x600). Operating system used: WINDOWS® 7. Dialog language: Russian, other languages (optional). Applicable eddy current converters: overhead type, through type, sector type. Interfaces: - Connector for the converter unit. - External automation control connector. - 4 outputs with delay adjustment - "dry contact". - 2 external information inputs. - VGA interface for connecting an external monitor. - USB 2.0. - Network: Ethernet (TCP/IP). - Other interfaces on special order. Power supply: 220 V, 50 Hz. Operating temperature range: 0 to +40°C. Type of climatic performance - UHL 4 (i.e. for moderate and cold climate). Enclosure protection degree: IP 53. Dimensions, w/h/d: 471 x 285 x 460 mm / can be built in a 19” rack/cabinet. Weight: approx. 20 kg.

The UNM-1000 allows to detect internal, subsurface and surface defects of different types (cracks, flokens, delaminations, defects of welding seams, etc.) in parts, structural elements, units and mechanisms of industrial units, railway, auto, air vehicles, as well as petrochemical, gas and technological equipment during the manufacturing and repair stages or during routine inspections of the products being in operation. The principle of operation of the UNM-1000 AC flaw detector The magnetic powder method of detecting defects in products made of ferromagnetic materials is based on the ability of magnetic powder particles to settle in the defect zone, where inhomogeneities of the magnetic field created by the magnetizing device arise. Unlike devices based on permanent magnets, magnetic particle flaw detectors allow you to set the current and time of magnetization and automatically demagnetize controlled samples. The UNM-1000 AC flaw detectors allow monitoring of products by the applied field method using various magnetization techniques. To do this, the alternating electric current generated by the flaw detector can be passed through a magnetizing cable or directly through a controlled product connected to the flaw detector using electrical contacts. The value of the current used for magnetization and demagnetization of the product is set by the operator of the device. Design features and advantages The UNM-1000 flaw detector is a portable device, which allows you to control the quality of products made of ferromagnetic materials both in production and in laboratory conditions. The basic set of equipment for magnetic particle flaw detection includes a UNM-1000 magnetizing device, a power cable for power supply from a single-phase AC network with a voltage of 220 V, and technical documentation. At the request of the customer, electrical contacts and a magnetizing AC cable can be additionally supplied. The advantages of the UNM-1000 device of the MANUL series include: the possibility of monitoring both in the applied magnetic field with longitudinal magnetization using power cables, and with circular magnetization by passing current through the controlled product; wide range of magnetization current adjustment from 50 to 1000 A; automatic demagnetization of controlled products; high performance; the device is compact and has light weight; the degree of protection from external influences is at least IP40. Scope of application of magnetic particle control means Due to its versatility, simplicity and ease of operation, the UNM-1000 magnetic particle flaw detector can be used in almost all non-destructive testing laboratories of workshops and assembly shops of the automotive and aviation industries, railway transport, for the needs of civil and military shipbuilding. Also, the UNM-1000 magnetic powder control device can be successfully used in the energy sector, in the production of pipelines, metal structures, construction equipment and related industries. Technical characteristics of the portable magnetizing device UNM-1000 fully complies with the requirements of the following standards: GOST R 56512-2015, GOST R 53700-2009 (ISO 9934-3:2002), GOST R 50.05.06-2018, GOST R ISO 10893-5-2016, GOST ISO 17638-2018, RD 34.17.102-88, RD-13-05-2006 , as well as other national and foreign regulations documents on standardization of magnetizing devices and flaw detectors for magnetic powder control. Technical specifications • Magnetization current: up to 1000A (RMS), 4.3V,50 Hz • Demagnetization mode • Weight: no more than 20kg • Overall dimensions (W×H×D): 290×160×450 mm • The device is powered by 220V, 50 Hz

Distinctive features: - Non-destructive testing of strength, plasticity and viscosity of parts and structures made of ferromagnetic steels and cast iron according to the following standards: GOST 30415-96, OST 14-1-184-65, TU-14-1016-74 - Non-destructive testing of the depth and hardness of surface-hardened layers on steel and cast iron parts; - Quality control of low-temperature tempering of cutting and measuring tools, bearing steels; - Control of uniaxial elastic stresses; - Control of the uniformity of the properties of massive parts. Technical specifications: The range of coercive force of the material of the controlled products, A/cm, is 1.0...60. The limit of the permissible basic absolute error of measurements of the coercive force (Ns) on standard samples at a normal ambient temperature of 20 ± 5°C does not exceed the values of 0.1+0.04 Ns (Ns stands for the measured value of the coercive force of the standard sample). This error probability is provided with a gap between the converter and the surface of the controlled product not exceeding 0.5 mm. Basic version: The structroscope is powered by a battery. Extended version: It is possible to work on 220V/50Hz grid. The time of setting the operating mode after power on, min: no more than 2 Time of one measurement, sec: no more than 6 Continuous operation time (without recharging), h: at least 16 Internal memory: up to 512 series of 512 measurements each with the possibility to view the results Operating temperature range: -20°C to +40°C; Overall dimensions, (length x width x thickness), mm: electronic unit: 190x140x80 converter: 135x75x100 Weight, kg: the electronic unit with a battery: 2.3 ± 0.05 the converter: 1.3± 0.05 Basic version kit: Ia5.173.023 Electronic unit: 1 pc. Ia5.125.061 Converter: 1 pc. Ia8.896.121 Control sample of coercive force (plate PN-1): 1 pc. Ia8.896.122 Control sample of coercive force (plate PN-2): 1 pc. Bag-case: 1 pc. Charger: 1 pc. Ia2.778.042 RE Operating Manual: 1 copy. Ia2.778.042 FO Form: 1 copy. Ia2.778.042 MP Verification instructions: 1 copy. Extended version: Additionally, it can be equipped with a Bluetooth® module for communication with a PC and software for receiving and processing data. It can also be equipped with a small-sized converter.

The principle of operation: The controlled extended product (pipe, rolled or wire) is passed through the working area of the flaw detector. When a defective area is detected, the flaw detector included in the automated system sends a signal to trigger the paint meter actuator, as a result of which the paint from the marker's aerosol can is applied to the surface of the controlled product through a window in the device housing. Features and benefits: - Any standard aerosol cans with a diameter of 68 mm can be used in the flaw detector; - Easy replacement of the cylinder; - The device does not require connection to the pneumatic line; - High performance; - The design of the CD-1 defect meter allows connection to any standard AC and DC electrical networks with rated voltages from 12 to 380 V. Scope of application: The CD-1 automatic paint sprayer is an auxiliary equipment and is used in conjunction with flaw detectors as part of in–line automated lines for marking defects in quality control of extended products made of various materials, ferrous and non-ferrous metals and alloys - welded, hot-rolled and cold-drawn pipes, rolled products, wire and products made of them. The flaw detector can be used both in the production process and during input control on the consumer side at machine-building, transport, chemical and oil and gas enterprises. *Custom-made versions for rated voltages can be of: 12, 24, 48, 110, 127, 220, 380V.

The principle of operation of the VD-20NF eddy current flaw detector The principle of operation of the VD-20NF flaw detector is based on the generation of eddy currents on the surface of the controlled part and subsequent analysis of the signal at the output of the converter, which correlates with the characteristics of the active secondary field. The device consists of two main blocks: electronic one and electromechanical one, in which an eddy current converter of transformer type is installed. The controlled products (bearing rollers) enter through the input tray into the electromechanical unit of the flaw detector, where they move sequentially and fall under the pressure rollers of the overhead converter holder. The clamping mechanism is adjusted to each size of the rollers, so as to ensure tight contact with the curved surface and fix the tip of the transducer at the required distance from it. The detection of defects occurs due to the imbalance of the converter when it is located above the surface of the controlled product, caused by the interaction of the primary electromagnetic field generated by the converter with the secondary electromagnetic field of eddy currents induced in the controlled product by the primary field. When cracks are detected, the electronic unit of the flaw detector gives sound and light warning signals, and also triggers the electromagnet of the sorter, which directs the controlled roller into the tray for defective products. In the absence of defects, the controlled roller is directed towards the output tray of the flaw detector. Design features and advantages The VD-20NF eddy current flaw detector is equipped with removable input and output trays, power-on switches and a drive for feeding controlled products to the converter, as well as handrails for convenient transportation of the unit. The mechanisms of the electromechanical unit are protected by a frame made of steel plates. The electronic unit of the flaw detector is portable and can be installed both on the top panel of the electromechanical unit and on the surface of the desktop. Controls and indications of defect detection are located on the front panel of the electronic unit. The delivery package also includes a power adapter for the electronic unit and a tuning sample. The advantages of the VD-20NF flaw detector include: high reliability (the service life of the flaw detector is more than 10 years); it is easy to set up and operate; it has several types of defect detection alarms; the high probability of detecting defective products (at least 99.9%); low number of false positives (less than 5%). Scope of application According to the current standards of safety and product quality control during repair work in locomotive depots and repair plants, bearing rollers that have passed visual inspection and are recognized as suitable for further operation according to the criteria of geometry and condition of the working surface are subject to mandatory additional control using eddy current flaw detection to detect fatigue cracks invisible during visual inspection on the rolling surface of the rollers. The VD-20NF eddy current flaw detector allows for quality control and automatic disassembly of bearing rollers of various shapes and sizes both in laboratory and factory conditions in full compliance with the requirements of the regulatory documents of Rosstandart and the methods of performing control measurements used in JSC "Russian Railways".

Distinctive features: The built-in thermometer allows you to take into account the influence of ambient temperature and improve the measurement accuracy. The built-in memory stores 4096 electrical conductivity measurement results for subsequent transfer to a PC. Specifications: Measuring range of the absolute value of specific electrical conductivity, MSm/m from 5 to 60
Measuring range of increments of electrical conductivity, MS/m from -9.99 to +9.99 Limit of permissible basic relative measurement error, % no more than 2 Permissible gap between the transducer and the surface of the controlled product, mm, no more than 0.25 Digital display of measurement results Power supply from RRZ type battery, V 9 Power consumption, mW, no more than 40 Operating temperature range, °C 5...40 Dimensions, mm 57*84*30 Weight, g 270±20

The Pole-M1 kit is used for monitoring pipelines, cranes, stanchions, beams and other ferromagnetic products, machine-building parts and workpieces for the presence of surface and subsurface defects (cracks, shells, etc.). It is designed to work in workshop, laboratory and field conditions. A permanent magnet allows you to monitor various shaped parts, welds and various products for cracks, discontinuities, shells and similar defects by magnetizing individual controlled areas or the product as a whole. The permanent magnet as part of the Polyus-M1 set of highly stable magnets with high maximum specific magnetic energy is designed to detect surface and subsurface defects in products made of ferromagnetic materials by magnetic powder or magneto-luminescent method and refers to portable specialized means of magnetic control.

The device allows you to detect surface defects like cracks, visualizing the signal from the continuity interruptions on the display. The design of the flaw detector allows to determine with high reliability the exact location and depth of defects even on rough surfaces of flat and curved shape, including under a layer of corrosion or in the presence of a protective coating of the controlled area of the product with a thickness of up to 3 mm. The principle of operation of the VD-12NFP eddy current flaw detector: The principle of operation of the VD-12NFP eddy current flaw detector is based on the phenomenon of electromagnetic induction. An alternating magnetic field created in the primary coil of the converter by means of a sinusoidal voltage generator excites eddy currents in the controlled product. A parasitic magnetic field formed by eddy currents at the locations of defects affects the measuring unit (two signal coils connected in series) of the converter, creating an electromotive force in it. The amplitude and phase of the secondary signal carries information about the properties of the defect and the position of the transducer relative to the surface of the controlled product. The output signal from the measuring unit of the converter, after amplification and processing using a microprocessor, is displayed on the readout of the device, and is also stored in the memory block for subsequent transmission to a personal computer. In addition, information about the defects is displayed on a piezoelectric bell used as an audio indicator. Design, features and advantages of the VD-12NFP eddy current control device: The VD-12NFP eddy current flaw detector is a portable device capable of working both in a desktop and in a suspended position in a special bag-case. This ensures convenient operation of the device in a variety of conditions: in the laboratory, in the factory shop or during field tests. The flaw detector consists of an electronic unit with controls and display of test results, as well as three replaceable converters with wear-resistant corundum tips connected to the electronic unit using a connector. The choice of the desired converter depends on the magnetic properties of the material. For the control of parts with grooves, a converter with an inclined tip is offered. The device is powered by 4 AA batteries located in the battery compartment of the electronic unit. The advantages of the flaw detector include: - a screen for visualizing the signal during measurement; - light weight and compact dimensions that allow you to use the device in almost any conditions; - the ability to control the quality of products of various curvature and surface roughness even in the presence of a protective coating or a layer of corrosion; - wear resistance of converters, which is important when monitoring products with increased surface roughness (up to Rz£320); - automatic detection of the type of converter when connected, as well as the presence of built-in memory for storing control results; - the possibility to transfer data to a personal computer for storing or printing control protocols. Scope of application: Portability, high productivity, the ability to work with curved and rough surfaces, as well as the fact that the operation of the flaw detector is practically unaffected by humidity, pressure and contamination of the gas environment or the surface of the controlled product with non-conductive substances ensure the versatility of the device for detecting cracks in various materials. The eddy current flaw detector VD-12NFP is actively used in heavy industry for diagnostics of metal structures, assemblies and mechanisms for various purposes in factory workshops or laboratories, including at enterprises of railway transport, automotive industry, mechanical engineering, pipelines and metal structures. The VD-12NFP flaw detector can be used with equal success in the field, factory workshops, depots, laboratories and workshops to monitor the current condition, as well as to assess the degree of wear, the possibility and duration of further operation of such products made of metals and alloys as over-spring beams, wagon wheels, auto coupler housings, side frames, wheel couples and others. Distinctive features: • control of parts with surface roughness up to Rz320 due to wear-resistant corundum tips; • assessment of the degree of danger (depth) of the defect; • automatic detection of the converter type; • microprocessor control; • 5 universal programs for saving settings; • capable of detecting defects with a depth of 0.3 mm • The angle of deviation of the converter from the normal to the working surface up to 60° • Operating frequency of 70 kHz; • Maximum working clearance of 3mm; • visualization of the signal from the defect; • built-in memory for storing control results • Equipped with a Bluetooth 2.0 wireless communication module, which allows you to transmit control results and control the flaw detector at a distance of up to 20m; • The possibility of forming a control protocol based on the data transmitted to the PC; • Temperature range from 0°C to +40°C; • The design allows you to work with the flaw detector without removing it from the bag-case. Basic kit: Ia5.173.016: 1 electronic unit Ia5.125.031: 1 converter, type 1; marked as (•) Ia5.125.030: 1 converter, type 2; marked as (••) Ia2.706.002: the KOIDZ-VD set of samples with a passport (consisting of: Ia8.896.034: 1 piece; Ia8.896.035: 1 piece; Ia8.896.035-01: 1 piece) - A certificate of verification. 4 AA batteries 1 charger 1 small-sized phone 1 CD with software 1 special key 1 bag-case A calibration certificate is issued for the VD-12NFP flaw detector. 1 passport 1 operating manual 1 calibration instruction