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The laboratory unit is designed to study the catalytic and thermal processes of processing heavy petroleum raw materials. The installation allows you to explore the following processes: 1. Hydrocracking 2. Thermal cracking 3. Gasification of water dispersions of coal, biomass, heavy oil residues. The high-pressure liquid pump operates at temperatures up to 200°C, which makes it possible to supply high-viscosity components (fuel oil, tar, paraffin, ceresin, etc.) to the reactor. The laboratory unit is manufactured in accordance with the technical requirements of customers so as to correspond to a wide range of technological parameters. The modular configuration of the unit allows you to change or upgrade it at any time for new tasks. Main advantages: 1. The possibility of developing and supplying a reactor to meet customer requirements; 2. A wide range of accessories for the supply of liquids/solids; 3. Visual process control; 4. A system of control and regulation of technological parameters; 5. Convenience of loading and unloading of raw materials and reaction products; 6. The possibility of conducting long-term tests in continuous mode; 7. The possibility of upgrading the structure for new purposes; 8. Control and accurate reproduction.

The PCU-1 laboratory catalytic unit is designed to perform the following tasks: 1. Educational and scientific research of chemical processes; 2. Improvement of current industrial processes and development of new ones; 3. Studies of homogeneous and heterogeneous catalysts. The PCU-1 laboratory catalytic unit is manufactured in accordance with the technical requirements of customers so as to correspond to a wide range of technological parameters. Additionally, embedded equipment is designed to control the flow of raw materials and products, as well as data collection and processing. The unit can be subsequently modernized for new purposes. Main advantages: 1. A reliable and high-precision system of control and regulation of technological parameters; 2. Easy replacement of catalyst samples; 3. The possibility of conducting long-term tests in continuous mode; 4. The possibility of upgrading the unit for new purposes; 5. The possibility of conducting tests in flow and flow-circulation modes; 6. Control and accurate reproduction.

The laboratory unit is designed to evaluate the activity of heterogeneous catalysts in a reactor with a fixed bed for the hydrotreating process. Ambient temperature from +10 to +35C; The relative humidity of the air is not more than 80% at a temperature of 25C;. Single-phase AC network with a voltage of 220 V ± 10% with a frequency of 50 Hz The average service life of the installation is 5 years. TECHNICAL CHARACTERISTICS OF THE HYDROTREATING AND HYDROGENATION UNIT Reactor: 1 piece Reactor volume, 240 ml Material 12X18H10T Inner diameter, mm 24 Length, mm 500 Operating temperature range, 0C 20÷600 Operating pressure range, MPa 0÷10 Removable pocket for thermocouples,mm 600 Reactor furnace: 1 piece Type of furnace Type of furnace Casement Number of thermostatic zones, pcs 3 The length of the full heated zone of the furnace, mm 450 The length of each of the four thermostatic zones, mm 150 The length of the isothermal zone of the furnace, mm 300 The power consumed by each isothermal zone, W 800 Power consumed by all three zones of the furnace, W 2400 The discreteness of the temperature setting, 0C 1 Hydrogen flow rate shaper: 1 piece Type of shaper, RGE Bronkhost Range of supported expenses, l/h 0-100 Inlet pressure, 100 bar Nitrogen flow rate shaper: 1 piece The type of the shaper, the leak (Nat2) Hy-Lok Range of supported expenses, l/h 0-10 Inlet pressure, 0-100 bar Raw material consumption shaper: 1 piece Shaper type, liquid pump KAPPA 10 Supported flow range, ml/min 0-10 Output pressure, 0-400 bar Raw material capacity: 1 piece Volume, l 4 Maximum pressure, atm 4 Working pressure, atm 0.2-1 Raw Materials Oil Installation: 1 piece Operating cycle of the installation, h 120 Inlet gas pressure calculated H2, N2, MPa 10 Actuation pressure of mechanical safety valves, 9.9 MPa Supply voltage 220V 50Hz The power consumption of the entire installation is not more than, kW 3 Installation weight without cabinet, kg 120 Overall dimensions, mm 1800x865x550 Overall dimensions of the cabinet, mm 2000x800x880

Catalytic reforming is used to produce high-octane components of automobile gasoline, flavored concentrate for the production of individual aromatic hydrocarbons, as well as technical water. Isomerization of paraffin hydrocarbons is used to increase the octane number of C5 - C6 oil fractions by converting paraffins of normal structure into their isomers having a higher octane number.oroda. Hydrotreating of distillates is used to improve the quality and stability of light distillates, raw materials of catalytic cracking, as a result of the use of reactions of destructive hydrogenation of organosulfur compounds and hydrogenation of unsaturated hydrocarbons. Catalytic cracking is used to obtain additional amounts of light petroleum products, namely high-octane gasoline and diesel fuel, by decomposition of heavy oil fractions in the presence of a catalyst. Alkylation of isobutane with olefins is used to produce gasoline fractions with high stability and detonation resistance using the reaction of interaction of isobutane with olefins in the presence of a catalyst. Polymerization (oligomerization) of olefins is used to produce low molecular weight polymers (oligomers) of propylene and butylene used as motor fuel or raw materials for petrochemical synthesis. Hydrocracking is used to obtain an additional amount of light petroleum products by catalytic decomposition of heavy raw materials in the presence of hydrogen. Thermal cracking and Visbreaking is used to obtain in the mode of thermal cracking – additional amounts of light petroleum products by thermal decomposition of residues from oil distillation, in the mode of visbreaking – improving the quality of boiler fuel Coking is used to produce petroleum coke and an additional amount of light petroleum products from heavy residues. The raw materials are tar, thermal cracking residue, heavy gas oil. The products are, for example, petroleum coke.

The PU desktop laboratory unit is an automated installation based on a mini–reactor with a fixed layer that has a volume of up to 1.5 cm3. The PU desktop laboratory unit is designed to perform kinetic studies, evaluate the properties of catalysts, model catalytic processes, test the stability of catalysts and sorbents. For maximum compliance with the customer's requests, the installation has a modular design with the possibility of adding new options. Main advantages: 1. Compactness; 2. Real-time parameter monitoring; 3. Easy maintenance; 4. Operation safety; 5. User-friendly interface. Applied tasks 1. Hydrogenation/dehydrogenation processes of hydrocarbons; 2. Fischer-Tropsch synthesis; 3. Catalytic cracking and isomerization; 4. Reforming of natural gases; 5. Hydrogenation processes; 6. Catalytic oxidation; 7. Hydrotreating processes. Basic equipment 1. Gas supply unit 2. Reactor unit 3. Separation unit 4. Sampling unit 5. Unit for measuring the volume of the outgoing gas 6. Control unit